Shanghai Jingyinze Packaging Machinery Company has deeply introduced cutting-edge technologies from European corrugated board production lines, achieving a perfect fusion of intelligent control, high-speed operation, and high-quality production. Closely aligning with market trends in low-gram material applications, high production speeds, wide web specifications, and low resource consumption, the company is committed to developing a full range of corrugated board production equipment tailored to the market for its customers. With long-term production and operation practices, the company has accumulated rich technical experience and provides customers with full lifecycle services through professional and efficient technical solutions, adhering to its commitment to creating exceptional products and services with first-class quality and reputation.
II. Technical Parameters and Detailed Explanation of Equipment System (I) Core Technical Parameters Design Speed: 350m/min, efficiently meeting the needs of large-scale production and significantly improving production efficiency.
Production width: 2200 - 2800mm, capable of flexibly adapting to the production of products of different specifications, broadening the scope of application.
Production line layers: Supports 3/5/7-layer corrugated board production lines, meeting the diverse product structure needs.
(II) Introduction to Equipment System: CSF350 Single-Faced Corrugating System Technical Functions: Utilizing advanced corrugating technology, it precisely controls the shape, size, and strength of corrugations, ensuring stable quality of single-faced corrugated board. Through intelligent temperature and pressure control systems, it achieves optimal coordination between the corrugating roll and the pressure roll, enhancing corrugating efficiency and quality.
Technical advantages: The produced single-sided corrugated cardboard has standard corrugation and is firmly bonded, providing a high-quality foundation for subsequent composite processing. At the same time, the system features efficient energy utilization design, reducing production energy consumption.
DF350 Double-sided Laminating System Technical Features: Utilizing high-precision glue application equipment and composite pressure control technology, it achieves precise lamination of double-sided corrugated cardboard. Through precise control of glue flow and coating uniformity, as well as real-time adjustment of lamination pressure and temperature, it ensures tight bonding between the layers of the cardboard, without phenomena such as bubbles or debonding.
Technical advantages: The double-sided corrugated board after lamination has high flatness and good strength, effectively improving the physical properties and appearance quality of the board. The system also features quick order change functionality, which can accommodate the needs of multi-variety and small-batch production, enhancing production flexibility.
Technical functions of BC350 overhead conveyor tension correction system: Utilizing advanced sensor technology to monitor the tension and positional deviation of the paperboard in real-time during conveyance, and promptly adjust the conveyor track through automatic correction devices to ensure smooth and accurate conveyance of the paperboard. The system can automatically optimize tension control parameters based on different paperboard specifications and production speeds, preventing issues such as stretching and wrinkling of the paperboard during conveyance.
Technical Advantages: Effectively enhances the stability and accuracy of paperboard conveying, reduces the scrap rate caused by conveying issues, and ensures production continuity and product quality. Simultaneously, it reduces manual intervention and enhances the level of production automation. Technical Features of BSP350 Automatic Paper Splice Machine: Utilizes a combination of photoelectric sensing and mechanical transmission technology to achieve automatic splicing of raw paper. During the paper splicing process, by precisely controlling the application position and pressure of the splicing tape, it ensures a rapid and secure connection between the new and old raw paper, with minimal impact on production speed.
Technical advantages: It significantly reduces manual paper splicing time, enhances production efficiency, and lowers labor intensity. Simultaneously, it ensures stable paper splicing quality, preventing production interruptions and material wastes caused by poor paper splicing.
DRY END 350 dryer system technical features: Integrating efficient drying technology and an intelligent temperature control system, it enables rapid and uniform drying of corrugated cardboard. Through a reasonably designed hot air circulation system and precise temperature sensors, it ensures that the moisture content of the cardboard meets standard requirements during the drying process, while avoiding brittleness caused by excessive drying.
Technical advantages: Improve the drying efficiency and quality of paperboard, enhance the physical properties and moisture resistance of paperboard. The system also features energy-saving design, reducing energy consumption and production costs.
Technical functions of the cardboard logistics system: Build an automated cardboard conveying and storage network to achieve efficient circulation of cardboard from the production line to the finished product warehouse. Optimize the cardboard conveying path through an intelligent scheduling system, and utilize equipment such as robotic arms and conveyor belts to achieve automatic sorting, stacking, and palletizing of cardboard.
Technical Advantages: Improve logistics efficiency, reduce losses during manual handling and storage, and lower logistics costs. At the same time, it facilitates real-time management and monitoring of paperboard inventory, enhancing the informatization level of production management. Technical Functions of the Original Paper Rewinding System: Utilizing advanced roll conveying and tension control technology, it achieves automatic loading and rewinding of original paper. The system can precisely control the tension of the original paper, ensuring it remains flat and stable during conveyance, thus avoiding issues such as loose rolls and wrinkles.
Technical Advantages: Improve the efficiency of raw paper replacement, reduce manual operation time and labor intensity. At the same time, ensure the continuity and stability of raw paper usage, providing reliable guarantees for the normal operation of the production line. Technical Functions of the Production Management Control System for the PPCS Paperboard Production Line: Based on Internet of Things (IoT) and big data technology, it achieves comprehensive monitoring and intelligent management of the entire corrugated board production line. The system collects various data in real-time during the production process, such as equipment operating status, production speed, product quality parameters, etc., and provides support for production decision-making through data analysis and processing. It can realize functions such as automatic scheduling of production plans, equipment failure warning, and quality traceability.
Technical advantages: Improve the level of refinement and efficiency in production management, optimize production processes, and reduce production costs. Through in-depth analysis of production data, continuously improve production processes and equipment performance, and enhance product quality and corporate competitiveness.
III. Technical Support and Service Technical Consultation: Provide customers with professional technical consulting services, answer technical questions related to corrugated board production equipment, and provide equipment selection and process plan suggestions based on customer needs.
Installation and commissioning: We will dispatch professional technicians to the customer's site to carry out equipment installation and commissioning, ensuring that the equipment installation meets technical requirements and the commissioning achieves optimal operating conditions. Additionally, on-site training will be provided to the customer's operating personnel.
Maintenance: Establish a comprehensive after-sales service system, regularly provide equipment maintenance services to customers, promptly handle equipment malfunctions, and extend the service life of equipment. Provide a 24-hour technical support hotline to ensure rapid response and timely resolution of issues in case of emergency equipment malfunctions.
Technology Upgrade: Continuously monitoring the technological development trends in the industry, we provide customers with equipment technology upgrade services, ensuring that their equipment maintains technological progressiveness and meets the ever-changing demands of the market.
Lifelong service: Adhering to the philosophy of providing lifelong service to customers, we offer technical support and services throughout the entire lifecycle, establishing long-term and stable partnerships with our clients.